Button Box

Although many sim racing wheels have an extensive selection of buttons and rotary encoders, I still use a button box because it makes the whole sim experience more graceful as well as more realistic. Last but not least, it just feels more authentic! In this blog, I'll explain to you why you too, should you not already have one, want a button box. There are two options:

1. Buy a ready-made button box either;
2. Opt for a do-it-yourself solution (DIY Button box).

Are you handy with a soldering iron and do you enjoy making your own sim racing button box to make? Then be sure to read on. In this article, I will explain to you how to make your own fantastic DIY sim racing Button Box and share my experiences of how I did it!

What is a sim racing button box?

For those who are new to the world of sim racing and don't know what a button box is. As the name suggests, it is a box with buttons ? But there is more than just that! A button box has (usually) rotary encoders, toggle switches and switches in addition to buttons. This combination of parts makes a button box indispensable in the world of sim racing.

Tutorial: Create your own button box in 8 steps!

Before I tell you how to make your own button box in 8 easy steps: all credits for this fantastic tutorial go to AMSTUDIO. For only $5.30 you get a comprehensive manual with 18 easy-to-follow pages explaining step by step how to make this button box with 32 functions yourself!

The video below clearly shows the steps you need to take to get started yourself! It's incredibly simple and even without technical knowledge you can make this DIY button box. If you have the skills and feel you can handle it, check out the video below from AMSTUDIO which explains the whole process in relatively easy to understand steps.

What parts do you need?

Before we start building, we need parts. You can easily order these online. I myself ordered the parts below via Aliexpress.

Parts list

• 10x - 12mm push buttons
• 4x - 3 way (On/Off/On) 3 pin momentary toggle switch
• 4x - Multifunction rotary encoder with push button
• 1x - Arduino ProMicro
• 1x - Micro USB cable
• 2x - 2 way momentary toggle switch
• 2x - Rocker switch with plastic cover
• 1x - Plastic box (195x115x60 mm). This may also be slightly larger.
• 4x - Rotary knobs for the encoders
• Wire for soldering

List of tools

To make the button box, you will need the following tools:

• Marker
• Power drill and drill bits
• Digital caliper
• Tape measure / ruler
• Key
• Allen wrench
• Soldering iron and wire
• Tweezers
• Screwdriver
• Wire cutters
• Wire strippers
• Tool knife
• Safety equipment

Step 1: Select all buttons and switches

The first step in making this button box is to select the various switches we need. These switches provide a total of 32 functions on your button box. See the "parts list" section above which switches and buttons you will need for this project.

Each button or switch has its own function. From a simple ON/OFF button to a two-piece ON/OFF switch. But also a 3-part (ON/OFF/AAN) switch and a 3-function rotary encoder. The rotary encoder is an electromechanical device that converts the position or motion of an axis into analog or digital output signals. The rotary encoder used in this project also has a momentary push function.

Step 2: Design the button box layout

Grab a piece of paper (A4) and design your own layout for your new button box. Working it out digitally is of course also possible. I myself used the layout from the AMSTUDIO manual. The 32 functioning button box from the video has the following switches, buttons and encoders:

• 2x - 2 way toggle switches (2 functions)
• 4x - 3 way toggle switches (8 functions)
• 10x - momentary push buttons (10 functions)
• 4x - Rotary Encoders with pressure function. (12 functions)

Step 3: Install all the components

The next step is to use a (digital) caliper to measure the diameter of all the switches and knobs. Then mark these on the top of the plastic box and drill the mounting holes. Tip: Drill the holes with a smaller drill bit first. This makes for a nicer and better finish.

The next step is optional, but definitely recommended. Once all the holes are drilled you can finish the cover nicely with a carbon vinyl wrap. This provides a robust and true racing look. Finally, install all the switches, buttons and encoders on the box. Well, it's starting to look like something! In the next step, we are going to connect the wiring to the Arduino ProMicro board.

Step 4: Connecting the wiring

This button box uses a 5×5 Matrix grid for wiring the buttons and switches. Each red dot in the diagram represents a push button switch. For a complete diagram and wiring diagram of all switches, I recommend purchasing the AMSTUDIO manual to support this project.

Step 5: Wiring diagram

This is the step where the magic-happens! Grab your soldering iron because we are finally going to do some real technical work. In this step we are going to connect and solder all the switches, encoders and push buttons on the Arduino board. Follow the wiring diagram from the manual. This requires a lot of patience and extreme precision to get it right. So take your time for this! The next step is to program the Arduino board.

Step 6: Configure your Arduino board

Download the Arduino software and install it on a PC. Then connect the USB cable from the PC to the Arduino ProMicro board. Next, open the Arduino software and we need to add some libraries. If you purchased the manual, then you will be provided with a 'Button Box Sketch' file. You can then open this file and upload it into the Aruino software.

Step 7: Install GitHub Libraries

Once you have the Arduino software installed, download the Joystick Library on GitHub. Click on ' Clone or Download' and save the file to your PC.

Open the saved file and make a copy of the Joystick folder on your desktop. Next, place the Joystick folder in the folder: ...‖.

The next step is to install the 'Keypad.h' library. You do this as follows. Go to 'Sketch > Include Library > Manage Libraries'. Then search for 'Keypad.H' by Mark Stanely, Alexander Brevig and click 'install'. Then click on 'Tools' select 'Board' and click on ' Arduino/Genuino Micro'.

As a final step, go to Tools > Port > COM17 (Arduino/Genuino Micro).

Step 8: Upload your sketch to your Arduino board

We have arrived at the final step! Fortunately, this is a fairly simple step. Finally, you click "Verify" and then "Upload. The software is now uploaded to the Arduino. Well, that wasn't too bad after all! This sketch (software) remains stored on the Arduino board even when the power/usb is disconnected.

Congratulations! You have created your own sim racing button box

Congratulations!!! You have successfully created your own button box with a whopping 32 functions! And now: let's play! Start up your favorite racing game and map all functions to the new button box.

As you can see, these are all pretty simple and easy steps. Yes, it will take you some time. But it's more than worth it! Even without any technical knowledge and background, I found making it to be a very fun project that was very satisfying. Yes, you have to have some patience for this. Especially ordering all the parts through Aliexpress took some time. But once everything arrived, building could begin and the above video and manual helped me easily through it.

My experience: start today!

In all, building it took me about 2 evenings. I especially enjoyed soldering and programming the Arduino board. I am very proud of the end result! For a few tens of dollars you have a fantastic button box for years of racing fun!

Sim racing DIY

I hope I've inspired you with this blog to get started on your own. Want more DIY projects for your sim rig now? Then check out the articles below or check out the digital do-it-yourself manuals from Pokornyi Engineering:

• Here's how to build a Sim Racing Wind Simulator!
• Making your own simflag flagspotter is how you do it!
• Convert Your Old iPhone To A Sim Racing Dashboard
• DIY sim rig building? Here are the pros and cons!
• Making a DIY Sim Racing Roof: Here's how to do it! (9 Steps)
• Sim Rig Ideas: Discover The Magic Of Foam Board!